Dillinger Hütte | Germany
Train DetectionGermany

Dillinger Hütte

Operator
AG der Dillinger Hüttenwerke
Country
Germany
Partner
Hanning & Kahl GmbH
Segment
Industrial & Mining
Application
Track Vacancy Detection
Products
RSR180, FAdC®i
Year
2012
Scope of project
34 counting heads

A new ladder track was required to provide more parking tracks in the steel plant. At the same time, the layout of the dead end tracks were optimised and the efficiency of the whole depot improved by installing the Frauscher Advanced Counter FAdC®i in combination with the wheel sensor RSR180. With the implementation of the Frauscher Diagnostic System FDS, the overall maintenance costs can be significantly reduced.

Hanning & Kahl implemented 16 power operated, locally controlled points (EOW). A SIL3 proven control ensures safe, flexible and efficient operation. The Frauscher Axle Counter FAdC®i in combination with the wheel sensor RSR180 guarantees reliable train detection, while Frauscher Diagnostic System FDS provides diagnostic data to the higher level control system.

Thanks to the FDS which allows collection of data all over the system, the maintenance staff is now provided with diagnostic tools and a virtual track representation of the entire depot area. Irregularities and failures can be detected in advance before coming to expensive breakdowns. With the condition-based maintenance replacing scheduled maintenance, the overall cost can be significantly reduced.

Functional modularity

The FAdC® provides reset options, counting head information, counting head control functionality and comprehensive diagnostic facilities.

Optimise maintenance

Analysis of diagnostic data provided by FDS allows condition-based maintenance and preventive measures.

Similar Projects
This might also interest you
1/5
Train DetectionIndia

Ensuring reliable rail operations across India´s longest rail-road bridge

The Bogibeel Bridge is India’s longest rail-road bridge that connects Assam and Arunachal Pradesh, carrying both rail and road traffic across the Brahmaputra River. Harsh environmental conditions and structural constraints made conventional signalling unworkable. The Frauscher Advanced Counter FAdC® axle counting system was selected for its proven reliability and low maintenance under these challenging conditions.
Train DetectionUnited Kingdom of Great Britain and Northern Ireland

Wherry Lines

The Wherry Lines are railway branch lines in East Anglia in the East of England, linking Norwich – Great Yarmouth – Lowestoft. The project aimed to integrate Frauscher Advanced Counter FAdC into two external systems to mitigate against a train passing a red signal without authority on approach to level crossings.
Data TransmissionIndia

South Central Railway

The Vijayawada Division of Indian Railways introduced a new train detection system with data transmission functionality to overcome the challenges of the existing BPAC and conventional quad cable-based systems. Frauscher implemented the Frauscher Advanced Counter FAdC®, featuring full redundancy, advanced reset mechanisms and remote diagnostics. This upgrade delivers significant cost savings and enhanced system availability for the operator.
Train DetectionSpain

Three-rail Castellbisbal

The dual-gauge system of the Spanish railway network is quite challenging in terms of track vacancy detection: Wheel sensors must be installed on two rails next to each other in tight spaces and have to detect axles reliably on the respective rail. Frauscher developed a solution which copes also with the complexity of different interlocking technology in the stations along the line.
Train DetectionUnited Kingdom of Great Britain and Northern Ireland

Axle Counter Overlay System

Between London St Pancras International Station and Farringdon Station, there is a history of frequent flooding through the tunnels that adversely affected the reliability of the existing train detection system. Due to this, the installation was non-operational during large periods. However, being a mainline section and a core route through London, high reciliation to any sort of failures is vital.